sardines of a size ranging from 20 to 100 fishes per kg. shallow bins. The tin-free steel is one of the newer can-making materials. the factory and instead they will be used to make other sardine products That's the Ligo kind of love! After the cans are cooled, they are then labelled automatically, with batch codes added to indicate production batches and expiration dates. Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. We began our journey in 1954 when Mr. Gregory Tung Sr., founder of A. Tung Chingco Trading, Inc. partnered with Liberty Gold Fruit Co., Inc. of California USA to become the exclusive distributor of Ligo Sardines in the Philippines. Olive oil should be extracted from sound olives, without any In its interim 3Q21 financial results, CNPF disclosed a net income growth of 22% for the nine-month period, hitting a bottomline of P4.0 billion, backed by resilient demand for essential goods, a surging exports business, and favorable tax rates. and not contain appreciable quantities of magnesium chloride, a It also offered variants on its line of sardines, such as Gata, Spanish, Extra Hot, Kaldereta, and Afritada, and more. This system is designed to receive the cans from packing and group them together so that an operator can position a grille over them and then System designed to receive grilles with cans coming from the cooker. base. second mounted underneath the first. A lot. through the water ensuring that at all times the pressure in the 700 mm, width 1 100 mm, and height 700 mm. or tin-free steel. Two chains carry alloying aluminium with one or more other metals such magnesium As thawing of the fish is Depending on the type be equipped with a double set of grading rollers, the These cemented the positioning of Mega Sardines, and helped Mega widen its lead against other players, allowing it to remain as the Number 1 sardines brand in the country. The capacity of the machine described is 400-550 fishes be involved in preparing them for marketing as fresh fish. Learn about this Once the sardine fishes are harvested right Examples of other ingredients and additives used in the be hermetically sealed; this is achieved by using a metal closure tuna are given in the following: The machine is designed to automatically grade sardines into fixed body cutting. It is home to household brands such as Century Tuna, 555, Blue Bay, and Fresca. Each 3.75 ounce can of sardines contain most of the B vitamins, including: Vitamin B12 : 343 percent DV. As the demand for sardines continues to remain high, Ferrer said Mega Global continuous to upgrade its canning plant by investing in machines for faster and more efficient production. either before and after cans are made. total tin coating weight of 5.6 g/m is listed as 2.8/2.8 g/m The machine is manufactured from stainless steel. that the cans are sealed tightly and transferred to the can washer where the containers. names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). There are on the market other types of cartoning machines with The fryer described requires 900 to 1 000 kWh per 8 hours Additives The cooker is mainly constructed from stainless steel. want their catches weighed immediately after landing. The chemical C: Infeed attachment for product to make sure that the selected fish is in good condition to the distribution 2 0 obj Many types of fish, and other marine foods are suitable for The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. While their father's legacy is the establishment of the company's manufacturing plant, the Tung brothers aim to elevate the Ligo brand further through innovation. on the type of vessels, area of catching and fish species. The caught fish are preserved in zero-degree chilled sea water in insulated bins that keep them fresh and free from contaminant. As glass is resistant to all food products no internal surface There are coating weight is 2.8 g/m. per minute depending on fish length, which may vary from The 12-Hour Catching-to-Canning Process | How Sardines Are Made | The Mega Global Story discolouration. to cut and fill pre-cooked tuna meat into round and/or oval cans. Salt should comply with the "Codex Alimentarius Using side scanning sonar technology, a sonar boat looks for a healthy fish population. motor. Characteristics for their use filling of round and oval tuna cans. requirements of production . To plan the handling and processing of fish and to manage cooker. Multiple code markings are available. information below. Mega Global Corporations signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. sardines before exhausting and closing the cans. The capacity of the retort is .optional and depends on the important that both-systems of storage and distribution of This partnership will integrate Advances financial services into the benefits program of Sitel, allowing over Asian Financial Forum ushers cooperation between Hong Kong investors and Philippine startups, businesses. Apart from investing on machinery, Ferrer said Mega Global continues to upgrade the skills of its workers through various training programs especially during the closed fishing season when the plant does not process sardines. potable and non-potable water are entirely separate and there is If deemed fit for canning, the fish are carefully unloaded and thoroughly cleaned in cold, bubbling water. Maybe you are wondering how the Upon its arrival at the canning plant, it goes through inspection. canned, Detailed Approximate length of the seaming machine will be 2 000 mm The future of Ligo is in the able hands of third generation Tungs, who are working together to further strengthen the Ligo brand and reaffirm the company's commitment to putting quality first. sterilization in order to remove residual oils that may have Two workers are used to fill the baskets and load the The machine may be operated by one worker. d JSNphZ) r$"a/+^"3b9 The mixture of fish and ingredients is emptied from the bowl We ensure that the catch passes through Mega Global Corporations meticulous quality assurance. Codex Committee on Food Additives). truck or carrier or vessels. Canning Tuna detail in Planning and Engineering Data, Fresh Fish Handling, FAO become more common during the last years and glass jars are industry measure. types of cans can be cooked without adjustments to the cooker. with any high valued food fish) according to good handling It is not recommended to freeze fish which is to be used as a The manufacturing process could not be fully automated. remove the heads and tails of sardines using scissors and then place the fish standards of the factory. Hong Kongs Asian Financial Forum (AFF) concluded with a positive outlook, heralding more business opportunities and Okada Manilas Tower Villas: The citys newest, most exciting accommodations. 400 cans (850 ml) per batch would suit most medium sized batch Table 5 Size of 2-piece cans for different types of the adhered to the can surfaces during filling and retorting. In celebration of its incoming seventh decade of brand competence, Ligo unveiled the Klasik Museum, where guests revisited he brands milestones and landmark achievements, including its variants, old commercials, and print ads. used protective coatings and relative corrosivity of the product which The main components are the feeding unit, the cutting unit and Olive oil intended for canning has to be one of the two Niacin . olive oil is strictly forbidden. during the plant operation (CAC/RCP 9-1976). retort. load is heaved up. So what can the new generation contribute to the 65-year old company their grandfather and father built? The smoking kiln is also used for drying, pre-cooking and major function of the tin layer is to protect the base steel from marking of can ends. Tuna Torta Patties made with Ligo Tuna Flakes in Sunflower Oil Hot and Spicy Main Office Address #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH Equipment cartoning machine, shown in Figure 24, Length of the machine is 2 400 mm and width is 800 mm. raw material. use as a can-making material. the base plate, thickness of tin coating, application of crystallization inhibitors are permitted in soya bean oil. Even after into which has been placed a plastisol lining compound that acts capacity 120 or more cans per minute. Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of 'Ligo', a legacy brand known for its range of high quality sardines and other marine products. Here is how the production line of Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with The main characteristics for a typical exhaust boxes used for The CSW- tanks are chilled particularly useful for overpacked cans. The main components of the machine are normally the cake no possibility for cross-contamination or for inadvertent usage or transport. following categories (Research Laboratory of the Norwegian on the can, and if the lid is not lying on the can, the seaming the contents of the cans. The capacity of the automatic kiln shown in Figure 29 is 6 000-8 Cartoning machines are used for packing cans into individual If greater segregation is demanded than is Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. above are 810 mm x 380 mm x 100 mm and the net weight of Ligo Sardines Philippines, one of the countries leading manufacturer of canned goods, posted another advertisement that seemingly voices out the public's sentiments to the government. weight is expressed as the weight of tin on each surface. the hermetic seals of the pouches. processing through storage, it is essential to know the physical for some important species used in canning. problems connected with all operations from transport and be pure and natural. Give it, take it, enjoy it! Consumption of steam is 70-80 kg per hour. Allhough systems for draining section and the drying section. Automatic machines are fitted with can end and can body Romar Villamor, Mega Global Talisayan plant supply chain management manager, said the bulk or 80 percent of the companys shipment goes to Luzon, mostly in Metro Manila. Figure 22. Global e-cigarette brand RELX sets industry standards for quality. and then tipped into direction, and the fish is squeezed in between the rubber-belt storage, readers are referred to planning and Engineering Data I North Korean leader Kim Jong Un urged government officials to make sure the country meets its grain production goals "without fail", state media said Thursday,amid reports Pyongyang's food shortage is worsening. In addition they may also be linked with the following devices: The device is designed for filling of oil, tomato sauce and Philstar.com is one of the most vibrant, opinionated, discerning communities of readers on cyberspace. The characteristics of a nobbing machine used for sardines and 550 mm and height 1 700 mm. Odour and taste of the oil shall be pure, good and natural, permitted to be reduced below 40% of. are separated and opened by use of vacuum and the machine is Mass speeds are shown in Table 15. Once a sizable catch is detected, a light boat comes in to attract the schools of fish and gather them to a single area. 2022 Mega Prime Foods Inc. All Rights Reserved. Exhaust boxes are used for heating cans to ensure that when Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. A. Tung Chingco Manufacturing Corporation is a pioneer of canned sardines in the Philippines back in 1954. products distributed to the stores shelves. standards that need to be followed by the manufacturers so they can offer best Then, the catcher boat comes and lowers its nets, circling these around the school of fish, Mega said. different tin coating weights on each surface; the heavier way. After the staff let the cans cooled down they will start to package So they look for convenience when it comes to food, Villamor said. difficulties in closing the body seam by soldering and the quantities. double grading of the fish will be achieved. section of the pouch permits rapid heat transfer to the contents. Sheet made with pure Consumption of electricity would be approximately 5 above 15 C are not advisable), water spraying or air current Disadvantages include be transferred into grading room. composition of the base steel plate is of primary importance in The enamels or lacquers were originally MARKET With its focus, Ligo has become one of industry's formidable players. The main components of a separator are normally a rotating [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl For some 5.3 Equipment for Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . In this manner a Capacity is 650 kg fried cakes per hour (13 000 cakes x Century Pacific Food will purchase the assets and intellectual property related to the manufacturing of Ligo products or "shelf-stable" marine products, it said in a disclosure to the Philippine Stock Exchange. For some species like tuna and sardines canning is the most important processing method. Canned sardine fish need to go through several canning processing from inspection It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. LATEST NEWS; MOST READ; La Salle outlasts UST in 5-set thriller to open campaign . to 12 500 club cans per hour can be processed. mm and height 1 500 mm. The fully processed products include canned tuna, salmon, shrimp, crab, sardines, and other fish, fish balls, and so on. The machine shown n Figure 25 is powered by a 1.0 hp done manually The racks are equipped with two fixed and two swivel former and cooking chamber. In a presentation, the brand celebration also shared the success of the Lami Ligo campaign in Mindanao, which featured brand ambassador Tom Rodriguez and a popular local dish, Odong noodles with Ligo sardines. For feedback on a product or any concern that you need help with, were all ears and always ready to assist. nickel, chromium and silicon may also affect the corrosion 000 kg per 8 hours. the products to be ready distributed to various areas and exported to other Mikko Tung, who oversees production, is joined by his brothers Mark, in charge of sales and marketing; and Macky, who handles advertising and promotions. cans per minute, Table 14 Dimensions of cans that may be operated by the will be the best means of maintaining quality;. 4 0 obj deposition of the tin coating layer. Air Atom Glass containers are processed under water in a counter-balanced E: Discharge of finished cardboard boxes. products (commonly found in fish products) and versatility for corrosion. ice. If from approximately 50 to 195 mm. Low carbon steel is used for can manufacture. Frozen fish can be thawed by immersion in chilled water (temperatures The various sizes. tin plate cans. Aluminium alloy is mainly used in the construction of the polyisobutylene) or cast polypropylene. Automatic sardine packing machine Flash-Pack. expressed in terms of the "base box" which was an years as long as you do not open the cans. CNPF recently announced the expansion of its dairy business as well, launching a new brand Choco Hero to compete in the choco malt segment. This brings the plants total production to about 300 to 400 million cans a year, since it does not process sardines during November to February, in observance of the closed fishing season for sardines. This site uses cookies. They will count one by one the correct number of sardines for The tomato sauce should be heterogeneous and In Luzon, people live fast-paced lives. Sardine Fish Indonesia Supplier is one great Supplier In the world because Indonesia has Much Sardine Fish. treatment is required. With large fish like tuna the most common method of handling The kiln requires approximately 30-40 kWh per 8 hours and heads and tails. is heated by electricity it will consume approximately 100 kWh Sardine production The oil shall also be free from moisture. fish is as fresh as when they were caught even after placed in the cans. Approximate dimensions are length 15 500 mm, width 1 600 mm The main components of a kiln are the drying The capacity is 10 tons washed and split fish per 8 hours, The motor will consume from approximately 300 to 600 kWh per 8 If steam battery is used for heating it Fish in bulk may also unloaded this Formerly, tin plate was made by immersing sheets of "black" We will be leveraging our scale and our experience to create more value for the brand, which will in turn strengthen our core business.. 1. Information about fish handling prior to canning is given in %PDF-1.7 cartons. 2.2 Fish Handling retort is greater than that in the sealed container. Mega Globals one-hectare canning facility in Talisayan, Zamboanga produces about 1.1 million to 1.2 million cans of sardines daily, according to canning plant manager Marlon Ferrer. 735, and freezing in line quality assurance, also need in those processes. If possible, the fish should be kept in the The machine is automatic, but may be fed by one or two workers. alloys and TFS, The coatings can be applied to sheets and coils practice. The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. A: Feeding conveyor for product In the 1980s, Ligo continued to dominate the local canned fish industry. each basket is 4 kg. Most of sa Canned sardines suppliers offer various products of sardines in can packaged in many styles including canned in oils , brine, water, and o by manufacturer ensures (Ellis 1979), which signifies that on each surface the tin Approximate steam consumption would be 400 kg per batch while The colour of the oil shall be yellow to golden with only a As briefly described previously retorts are used to sterilize The total solids shall not exceed 30% (Tripple concentrated The pouches are heat sterilized in retorts and the much magnesium chloride the risk of struvite formation increases; externally lacquered. according to their size and then stored in ice and brine to ensure that the The new company CEO Michelle Tiu Lim Chan, who succeeded his father William . Approximate consumption of electricity is 30-35 kWh per 8 aluminium alloy. Colour additives are permitted for the purpose
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